EKY1800mm Hydraulic Butt Fusion Machines
- Model: EKY
- Applicable Pipe Diameter: 1200mm-1800mm
- Connection Method: Hydraulic butt fusion
- Brand: Ekberg or Customized
- Color: Available in 40 custom colors, including yellow, red, green, and blue.
- Minimum Order Quantity: 1 Set
- Delivery: 15-30 days
- Terms of Payment: L/C, T/T, Alipay, and others
Hydraulic Butt Welding Machine Introduction
The Ekberg 1800mm hydraulic butt fusion machine is developed for efficient welding of large-diameter plastic pipes, covering a welding range of 1200mm–1800mm. The machine features a reinforced structure and a reliable hydraulic system to maintain accurate alignment and steady welding pressure, ensuring consistent weld quality for demanding large-scale pipeline applications.
Butt Fusion Machine Frame
The hydraulic butt fusion machineframe is manufactured from high-strength steel to ensure rigidity and precise pipe alignment during the fusion process. It securely clamps the pipes and supports all working components, providing stable operation and consistent, high-quality welds.
Butt Welder Hydraulic Station
The hydraulic station of HDPE pipe jointing machine delivers stable and adjustable fusion pressure throughout the welding cycle. It ensures smooth movement of the carriage and accurate pressure control, allowing reliable, repeatable, and leak-free pipe joints.
Pipe Welding Machine Trimmer
The pipe welding machine trimmer is used to bevel and align pipe ends before heating. Equipped with sharp and durable double-edged blades, it creates smooth and parallel pipe surfaces, which are crucial for achieving strong and uniform welded joints.
Butt Fusion Machine Heating Plate
The heating plate of the butt fusion machine provides uniform and controlled heat to the pipe ends before fusion. High-quality non-stick coating and precise temperature control ensure even heating and stable welding performance.
The surface temperature variation is controlled within 7°C, further guaranteeing uniform heat distribution and stable fusion quality.
Hydraulic Butt Fusion Machine Specification
| Hydraulic Butt Fusion Machine Model | Applicable Pipe Diameter | Power Supply | Heating Plate Max. Temp. | Heating Plate | Trimmer | Hydraulic System | Total Power | Pressure Adjusting Range | Temp. Deviation |
| EKY160 | 40mm-160mm | 380V/50HZ, 1PH | 270℃ | 1.5KW | 1.4KW | 0.75KW | 3.65KW | 0-8MPa | ±5℃ |
| EKY200 | 63mm-200mm | 380V/50HZ, 1PH | 270℃ | 1.8KW | 1.4KW | 0.75KW | 3.95KW | 0-8MPa | ±5℃ |
| EKY250 | 63mm-250mm | 380V/50HZ, 1PH | 270℃ | 2.3KW | 2.0KW | 0.75KW | 5.05KW | 0-8MPa | ±5℃ |
| EKY315 | 90mm-315mm | 380V/50HZ, 1PH | 270℃ | 3.1KW | 2.0KW | 0.75KW | 5.85KW | 0-8MPa | ±5℃ |
| EKY355 | 90mm-355mm | 380V/50HZ, 1PH | 270℃ | 3.6KW | 2.0KW | 0.75KW | 6.35KW | 0-8MPa | ±5℃ |
| EKY400 | 160mm-400mm | 380V/50HZ, 3PH | 270℃ | 6.5KW | 1.1KW | 1.1KW | 8.7KW | 0-10MPa | ±7℃ |
| EKY450 | 180mm-450mm | 380V/50HZ, 3PH | 270℃ | 6.5KW | 1.1KW | 1.1KW | 8.7KW | 0-10MPa | ±7℃ |
| EKY500 | 180mm-500mm | 380V/50HZ, 3PH | 270℃ | 6.5KW | 1.5KW | 1.1KW | 9.1KW | 0-10MPa | ±7℃ |
| EKY630 | 315mm-630mm | 380V/50HZ, 3PH | 270℃ | 7.5KW | 1.5KW | 1.1KW | 10.1KW | 0-10MPa | ±7℃ |
| EKY800 | 450mm-800mm | 380V/50HZ, 3PH | 270℃ | 12.5KW | 2.2KW | 1.5KW | 16.2KW | 0-10MPa | ±7℃ |
| EKY1000 | 630mm-1000mm | 380V/50HZ, 3PH | 270℃ | 17.5KW | 3KW | 4KW | 24.5KW | 0-12MPa | ±7℃ |
| EKY1200 | 630mm-1200mm | 380V/50HZ, 3PH | 270℃ | 22.5KW | 4KW | 4KW | 30.5KW | 0-12MPa | ±7℃ |
| EKY1400 | 1000mm-1400mm | 380V/50HZ, 3PH | 270℃ | 40KW | 5.5KW | 4KW | 49.5KW | 0-16MPa | ±10℃ |
| EKY1600 | 1000mm-1600mm | 380V/50HZ, 3PH | 270℃ | 50KW | 7.5KW | 4KW | 61.5KW | 0-16MPa | ±10℃ |
| EKY1800 | 1200mm-1800mm | 380V/50HZ, 3PH | 270℃ | 65KW | 7.5KW | 5.5KW | 78KW | 0-16MPa | ±10℃ |
| EKY2000 | 1600mm, 1800mm, 2000mm | 380V/50HZ, 3PH | 270℃ | 80KW | 9.2KW | 5.5KW | 94.7KW | 0-16MPa | ±10℃ |
| EKY2250 | Customizable | ||||||||
| EKY2600 | Customizable |
Butt Welding Machine Advantages
- Hydraulic Pressure Control: Ekberg hydraulic butt fusion machines ensures stable and uniform fusion pressure for high-strength welds.
- Precision Heating Plate: Even temperature distribution improves welding quality and consistency.
- Rigid Frame Structure: Enhances alignment accuracy and joint reliability.
- User-Friendly Operation: Pipe welding machines utilize simple control measures to reduce operator fatigue and training time.
- Durable Construction: High-quality materials provide long service life in demanding environments.
- Wide Material Compatibility: Suitable for HDPE, PP, PVDF, and similar thermoplastic pipes.
HDPE Pipe Jointing Machine Application
- Water Supply & Distribution Systems: Hydraulic butt fusion machines are used for welding large-diameter HDPE pipes in municipal water networks.
- Sewage & Wastewater System: Applied in drainage and wastewater projects, offering corrosion-resistant, durable connections.
- Industrial Pipeline Systems: Suitable for chemical, petrochemical, and manufacturing plants requiring reliable large-diameter connections.
- Gas Distribution Pipelines: Suitable for low- and medium-pressure gas pipelines, providing strong and secure joints that meet safety requirements.
- Agricultural Irrigation System: Connects large irrigation pipelines for farms, greenhouses, and water management systems.
- Mining Pipeline System: Perfect for on-site welding of HDPE pipes in mining operations, handling rough terrain and harsh conditions with precision and reliability.
